Glow-worm Ultimate 80FF Manual de usuario

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4098
2000225233A.10.04
All replacement parts
All labour charges
All call-out charges
Guarantee Registration
Fanned Flue Boiler
Cat II
2H3P
BS 6332
BS 5258
Reference in these instructions to British Standards and Statutory
Regulations/Requirements apply only to the United Kingdom.
For Ireland the rules in force must be used.
To be left with the user
Instructions for Use
Installation and Servicing
G.C. No. 41-047-57 G.C. No.41-047-58
REGISTER YOUR GLOW-WORM APPLIANCE
FOR 1ST YEAR GUARANTEE PROTECTION
CALL 0800 073 2142
70FF 80FF
Cat I
2H
Tel: (01773) 828100
Fax: (01773) 828070
Glow-worm,
Nottingham Road, Belper, Derbyshire. DE56 1JT
General/Sales enquiries:
Tel: (01773) 824141 Fax: (01773) 820569
www.glow-worm.co.uk
Thank you for installing a new Glow-worm appliance in your home.
Glow-worm appliances' are manufactured to the very highest standard so we are pleased
to offer our customers' a Comprehensive First Year Guarantee.
We recommend you complete and return your Guarantee Registration Card as soon as possible.
If this card is missing you can obtain a copy or record your registration by telephoning the Glow-worm Customer
Service number 01773 828100.
Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of:
The instructions consist of three parts, User, Installation and Servicing Instructions.
The instructions are an integral part of the appliance and must, to comply with the current issue of the
Gas Safety (Installation and Use) Regulations, be handed to the user on completion of the installation.
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Indice de contenidos

Pagina 1 - 70FF 80FF

40982000225233A.10.04All replacement partsAll labour chargesAll call-out chargesGuarantee RegistrationFanned Flue BoilerCat II2H3PBS 6332BS 5258Refere

Pagina 2 - Important Information

102000225233B3 Water SystemsDiagram 3.26458FEED ANDEXPANSIONCISTERN22mm VENT(MIN.)15mm (MINIMUM)COLD FEEDOPEN VENTED FULLY PUMPED WATER SYSTEMRECOMMEN

Pagina 3 - Instructions for Use

112000225233BMETHOD 1METHOD 2METHOD 3SUPPLY STOPVALVESUPPLYPIPEHOSEUNIONSSERVICINGVALVETEMPORARYHOSEHEATINGSYSTEMHEATINGSYSTEMTEMPORARYHOSEHOSEUNIONSS

Pagina 4

122000225233B4 Flue and Appliance PreparationDiagram 4.1Diagram 4.2Diagram 4.3Standard Flue terminal illustrated.Standard Flue terminal illustrated.68

Pagina 5 - 1 General Data

132000225233B4 Flue and Appliance PreparationDiagram 4.4SIDE FLUEREAR FLUE75mm115mmMINIMUMHOLE0098MBOILERCENTRE LINEFLUECENTRE LINE14mmFor a wall thic

Pagina 6

142000225233BDiagram 4.6Diagram 4.7Diagram 4.8FLUEDUCTLONG FLUETERMINALSTANDARD FLUETERMINALQ PLUS 5mmQBOILERCENTRELINET MINUS 188mm6833683168294 Flue

Pagina 7

152000225233B4 Flue and Appliance PreparationDiagram 4.9BOILERCENTRELINELONG FLUETERMINALSTANDARDFLUETERMINAL68304.10 Rear FittingFit the self adhesiv

Pagina 8 - 2 Flue and Ventilation

162000225233B4 Flue and Appliance Preparation4.12 Flue Assembly - InstallationIf the boiler is not to be fitted for some time cover the hole in thewal

Pagina 9

172000225233B5 Boiler InstallationDiagram 5.1CONTROLSCOVERNUT(3)FRONTCOVERSHAKEPROOFWASHER4115 NUT5.1 Boiler PreparationWith the boiler still in the b

Pagina 10 - 3 Water Systems

182000225233B5 Boiler InstallationDiagram 5.4ELECTRICALCONNECTIONSREAR SECURING SCREW (2)(SLACKEN but do not remove)GASKET4086AIR PRESSURE TUBESCLEAR

Pagina 11

192000225233BDiagram 5.6Diagram 5.75 Boiler InstallationFLUEMANIFOLDSPIGOT(REAR FLUE OUTLET ILLUSTRATED)VERTICALREARRIGHTLEFTSCREW(2)JUBILEECLIPCuttin

Pagina 12 - SIDE FLUE LENGTHS

22000225233BTesting and CertificationThis boiler is tested and certificated for safety and performance. It is therefore important that no alteration

Pagina 13 - 4.6 Wall Mounting Bracket

202000225233BDiagram 5.10461933105 Boiler Installation5.7 Electrical ConnectionWARNING: This boiler must be earthed.Take care not to damage any inter

Pagina 14 - 4.8 Air Duct/Terminal

212000225233B6 CommissioningDiagram 6.240854108Diagram 6.1Please ensure the “Benchmark” logbook is completed and leftwith the user.6.1 All SystemsComm

Pagina 15 - 4.10 Rear Fitting

222000225233BLoosen the main burner pressure test point screw and connecta suitable pressure gauge, see diagram 6.2.Make sure that any remote controls

Pagina 16 - 4.13 Internal Access Flue

232000225233B6 CommissioningDiagram 6.5Diagram 6.6CONTROLSCOVERSLIDERSWINGNUTWASHERTOPSEALSIDESEALNOTE: MAKE SUREOF CORRECTENGAGEMENTNUT408841406.6 Te

Pagina 17 - 5 Boiler Installation

242000225233B7 Instructions to the UserDiagram 8.1Diagram 8.2BAFFLE (8 off)SECURING SCREW (4)FLUEHOODGASKET4083123138 ServicingInstruct and demonstra

Pagina 18 - 0167(a)M

252000225233B8 ServicingDiagram 8.4Diagram 8.5Diagram 8.6SECURINGSCREWMAINBURNERINJECTORPILOTBURNERSPRINGCLIPELECTRODEPILOTINJECTOR411241114143Remove

Pagina 19

262000225233BDiagram 9.19 Fault FindingNEONINDICATORSNeon Indicators - An Aid to Fault FindingTHE NEON INDICATORS ARE AN AID TO FAULT FINDING ONLY. F

Pagina 20

272000225233BDiagram 9.29 Fault FindingIs neon 1 lit?YESYESIs neon 2 lit?YESNOCorrect power supply problem.NOYESIs there 230V~between 3 on thermo

Pagina 21 - 6 Commissioning

282000225233B9 Fault FindingDoes pump continue to run afterSL is interrupted?YESDoes pump stop after severalminutes?System satisfactory.Faulty PCB. R

Pagina 22

292000225233B9 Fault FindingFUSEF1 & F2(F1A)AIR PRESSURE SWITCH CONNECTIONSSPARKELECTRODEO/H CUTOFFCONTROL STATFANAIRPRESSURESWITCHPILOTSOLENOIDMA

Pagina 23

32000225233B4140Diagram 14625CONTROLS COVERDATA &SERIALNUMBERLABELRESETBUTTONVIEWING WINDOWSETTING POINTCONTROLTHERMOSTATKNOBGAS SERVICECOCK (Show

Pagina 24 - 8 Servicing

302000225233B9 Fault FindingDiagram 9.5rFULLY PUMPED OPENVENTED OR SEALEDWATER SYSTEMKEY:b-BLUEbk - BLACKbr - BROWNg/y - GREEN/YELLOWor - ORANGEr-REDy

Pagina 25

312000225233B10 Replacement of PartsCONTROLTHERMOSTATCONTROLKNOBELECTRICALCONNECTIONSYELLOW 2 & 3SPLITGROMMETRETAININGCLIPLOCKNUTELECTRICAL

Pagina 26 - 9 Fault Finding

322000225233B10 Replacement of Parts10.4 Control Board (PCB) - diagram 102ARelease the control box, refer to Section 5.6.Disconnect the three electric

Pagina 27

332000225233B10 Replacement of Parts10.7 Multifunctional Control - diagram 10.3Disconnect the pilot supply by unscrewing the tubing nut at themultifun

Pagina 28

342000225233BDiagram 10.4Diagram 10.6REDCLEARAIR PRESSURESWITCH TUBESSECURINGSCREWSAIRPRESSURESWITCHELECTRICALCONNECTIONSCONTROLBOXFRONT INSULATIONRET

Pagina 29 - Diagram 9.4

352000225233B10 Spare PartsKey No. Part No. Description GC Part No.1 800442 Multifunctional control 278 0212 208040 “O” ring 334 5923 205710 Injec

Pagina 30

362000225233B11 Spare PartsDiagram 11.146211057811313157910149Because of our constant endeavour for improvement, details may vary slightly from those

Pagina 31 - 10 Replacement of Parts

42000225233B500mmAdditional clearances may berequired for installation65mm6mm6mmFRONTVIEW100mm0081MSIDE ORREAR FLUE5mm5mmDiagram 2CleaningWARNING: Th

Pagina 32

52000225233BSIDE ELEVATION FRONT ELEVATIONBAPCDEJLMCLDNFGHPUMPEDRETURNPUMPEDFLOWK0075(a)MWATER CONNECTIONS22mm COPPER PIPEGAS CONNECTIONSRC1/2 (1/2 in

Pagina 33

62000225233B1 General DataDATA TABLE 1.MODELTOTAL DRYWEIGHT(IncludingTerminal)LIFTWEIGHTWATERCONTENTGASCONNECTIONELECTRICITYRATINGWATERCONNECTIONELECT

Pagina 34

72000225233BDiagram 1.3500mmAdditional clearances may berequired for installation65mm6mm6mmFRONTVIEW100mm0081MSIDE ORREAR FLUE5mm5mm1 General Data1.9

Pagina 35 - 10 Spare Parts

82000225233B2 Flue and VentilationAAFGEAGGGB,CB,CFFKKKCGLLDiagram 2.1 MINIMUM SITING DIMENSIONS FOR FANNED FLUE TERMINALS POSITIONA DIRECTLY BE

Pagina 36 - 11 Spare Parts

92000225233B10007505002500051015 20 25 30Flow rate (litres/minute)Water pressure loss(mm head of water)5945Design Flow Rate30.6L /min26.8L /min80FF70F

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